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SIMODRIVE 611U Fault Codes & Alarms
All 186 codes. SIMODRIVE 611 universal fault numbers 001 to 757: control module, encoder, power section, PROFIBUS and positioning faults, with guides for the faults that most often mean a repair.
| Code | Name | Area | Guide |
|---|---|---|---|
| 001 | Drive does not have firmware | Control module | |
| 002 | Computation time overflow | Control module | |
| 003 | NMI due to watchdog | Control module | Full guide |
| 004 | Stack overflow | Control module | |
| 005 | Illegal Opcode, Trace, SWI, NMI (DSP) | Control module | |
| 006 | Checksum test error | Control module | Full guide |
| 007 | Error when initializing | Control module | |
| 020 | NMI due to cycle failure | Control module | Full guide |
| 025 | SSI interrupt | Control module | |
| 026 | SCI interrupt | Control module | |
| 027 | HOST interrupt | Control module | |
| 028 | Actual current sensing during power-up | Power section | Full guide |
| 029 | Incorrect measuring circuit evaluation | Encoder / feedback | |
| 030 | S7 communication error | Control module | |
| 031 | Internal data error | Control module | |
| 032 | Incorrect number of current setpoint filters | Parameters / setup | |
| 033 | Incorrect number of speed setpoint filters | Parameters / setup | |
| 034 | Axis count function failed | Control module | |
| 035 | Error when saving user data | Control module | |
| 036 | Error when downloading firmware | Control module | |
| 037 | Error when initializing user data | Control module | |
| 039 | Error during power section identification | Power section | |
| 040 | Expected option module not available | Option module | |
| 041 | Firmware does not support option module | Option module | |
| 042 | Internal software error | Control module | |
| 043 | Firmware, option module | Option module | |
| 044 | Connection to option module failed | Option module | |
| 045 | Expected option module axially unequal | Option module | |
| 048 | Illegal status PROFIBUS hardware | Fieldbus / PROFIBUS | |
| 101 | Target position block below plus software limit | Positioning / motion | |
| 102 | Target position block below minus software limit | Positioning / motion | |
| 103 | Block: direct output function not possible | Positioning / motion | |
| 104 | Block: no jump target | Positioning / motion | |
| 105 | Illegal mode specified in block | Positioning / motion | |
| 106 | ABS_POS mode not possible for linear axis | Positioning / motion | |
| 107 | ABS_NEG mode not possible for linear axis | Positioning / motion | |
| 108 | Block number available twice | Positioning / motion | |
| 109 | External block change not requested | Positioning / motion | |
| 110 | Selected block number does not exist | Positioning / motion | |
| 111 | GOTO in block not permissible | Positioning / motion | |
| 112 | Activate traversing task and start referencing, handwheel simultaneously | Positioning / motion | |
| 113 | Activate traversing task and jog, handwheel simultaneously | Positioning / motion | |
| 114 | Block change enable END expected | Positioning / motion | |
| 115 | Traversing range start reached | Positioning / motion | |
| 116 | Traversing range end reached | Positioning / motion | |
| 117 | Target position block below start of traversing range | Positioning / motion | |
| 118 | Target position block below end of traversing range | Positioning / motion | |
| 119 | PLUS software limit switch actuated | Positioning / motion | |
| 120 | MINUS software limit switch actuated | Positioning / motion | |
| 121 | Jog 1, jog 2 or handwheel simultaneously active | Positioning / motion | |
| 122 | Parameter: value range limits violated | Parameters / setup | |
| 123 | Linear encoder illegal for dimension system | Parameters / setup | |
| 124 | Referencing and jog simultaneously started | Positioning / motion | |
| 125 | Falling edge of reference cam not identified | Positioning / motion | |
| 126 | ABS_POS for rotary axis not possible without modulo conversion | Positioning / motion | |
| 127 | ABS_NEG for rotary axis not possible without modulo conversion | Positioning / motion | |
| 128 | Target position outside modulo range | Positioning / motion | |
| 129 | Maximum velocity for rotary axis with modulo too high | Positioning / motion | |
| 130 | Controller or pulse enable withdrawn in motion | Positioning / motion | |
| 131 | Following error too high | Positioning / motion | |
| 132 | Drive located after minus software limit switch | Positioning / motion | |
| 133 | Drive located after plus software limit switch | Positioning / motion | |
| 134 | Positioning monitoring has responded | Positioning / motion | |
| 135 | Standstill monitoring has responded | Positioning / motion | |
| 136 | Conversion factor feedforward speed cannot be represented | Parameters / setup | |
| 137 | Conversion factor position controller output cannot be represented | Parameters / setup | |
| 138 | Conversion factor motor to load too high | Parameters / setup | |
| 139 | Modulo range and ratio do not match | Parameters / setup | |
| 140 | Minus hardware limit switch | Positioning / motion | |
| 141 | Plus hardware limit switch | Positioning / motion | |
| 142 | Input I0.x not parameterized as equivalent zero mark | Parameters / setup | |
| 143 | Endless traversing and external block change | Positioning / motion | |
| 144 | Switching-in/switching-out MDI erroneous | Positioning / motion | |
| 145 | Fixed endstop not reached | Positioning / motion | |
| 146 | Fixed endstop, axis outside monitoring window | Positioning / motion | |
| 147 | Enable signals withdrawn at fixed endstop | Positioning / motion | |
| 148 | Velocity in block outside range | Positioning / motion | |
| 149 | Incorrect data for modulo axis with absolute encoder | Encoder / feedback | |
| 150 | External position reference value above max traversing range | Positioning / motion | |
| 151 | External position reference value below min traversing range | Positioning / motion | |
| 152 | Position values via bus interface limited | Fieldbus / PROFIBUS | |
| 160 | Reference cam not reached | Positioning / motion | |
| 161 | Reference cams too short | Positioning / motion | |
| 162 | No zero reference pulse present | Encoder / feedback | |
| 163 | Encoderless operation and operating mode do not match | Parameters / setup | |
| 164 | Coupling released during traversing job | Positioning / motion | |
| 165 | Absolute positioning block not possible | Positioning / motion | |
| 166 | Coupling not possible | Positioning / motion | |
| 167 | Activate coupling signal present | Positioning / motion | |
| 168 | Overflow, buffer memory | Positioning / motion | |
| 169 | Coupling trigger missed | Positioning / motion | |
| 170 | Coupling switched out during traversing program | Positioning / motion | |
| 171 | Coupling not possible | Positioning / motion | |
| 172 | External block change for coupling not possible | Positioning / motion | |
| 173 | Coupling and traverse to endstop simultaneously | Positioning / motion | |
| 174 | Passive referencing not possible | Positioning / motion | |
| 175 | Passive referencing not realized | Positioning / motion | |
| 176 | Absolute encoder must be adjusted | Encoder / feedback | |
| 177 | Start-up passive referencing not possible | Positioning / motion | |
| 180 | Teach-in without reference point | Positioning / motion | |
| 181 | Teach-in block invalid | Positioning / motion | |
| 182 | Teach-in standard block invalid | Positioning / motion | |
| 183 | Teach-in block not found | Positioning / motion | |
| 184 | Teach-in standard block not found | Positioning / motion | |
| 185 | Positioning mode invalid | Positioning / motion | |
| 186 | Spindle cannot be referenced | Encoder / feedback | |
| 187 | Conversion factor spindle positioning cannot be represented | Parameters / setup | |
| 188 | Spindle positioning: parameter illegal | Parameters / setup | |
| 189 | Jogging, incremental invalid | Positioning / motion | |
| 190 | Actual firmware does not support spindle positioning | Parameters / setup | |
| 191 | Zero mark setting unsuccessful | Encoder / feedback | |
| 192 | Max. search velocity too high | Parameters / setup | |
| 193 | Zero mark not found | Encoder / feedback | |
| 194 | Spindle positioning only possible with motor 1 | Parameters / setup | |
| 195 | Speed pre-control not permissible | Parameters / setup | |
| 196 | Illegal combination of input signals | Parameters / setup | |
| 501 | Measuring circuit error, absolute current | Power section | |
| 504 | Measuring circuit error, motor measuring system | Encoder / feedback | Full guide |
| 505 | Measuring circuit error, motor measuring system absolute track | Encoder / feedback | Full guide |
| 507 | Synchronization error, rotor position | Encoder / feedback | Full guide |
| 508 | Zero mark monitoring, motor measuring system | Encoder / feedback | Full guide |
| 509 | Drive converter limiting frequency exceeded | Parameters / setup | |
| 512 | Measuring circuit error, direct measuring system | Encoder / feedback | |
| 513 | Measuring circuit error, direct measuring system absolute track | Encoder / feedback | |
| 514 | Zero mark monitoring, direct measuring system | Encoder / feedback | |
| 515 | Power module temperature exceeded | Power section | Full guide |
| 591 | Pos. contr. clock cycle not equal to DP / master application clock cycle | Fieldbus / PROFIBUS | |
| 592 | Spindle positioning: pos. contr. not equal to master application clock cycle | Fieldbus / PROFIBUS | |
| 593 | Fieldbus: drive is not in synchronism | Fieldbus / PROFIBUS | |
| 595 | Fieldbus: cyclic data transfer was interrupted | Fieldbus / PROFIBUS | |
| 596 | PROFIBUS: connection to the publisher interrupted | Fieldbus / PROFIBUS | |
| 597 | PROFIBUS: drive not in synchronism | Fieldbus / PROFIBUS | |
| 598 | PROFIBUS: synchronization error | Fieldbus / PROFIBUS | |
| 599 | PROFIBUS: cyclic data transfer was interrupted | Fieldbus / PROFIBUS | |
| 601 | Error in AD conversion, terminal 56/14 or 24/20 | Control module | Full guide |
| 602 | Open-loop torque controlled operation without encoder not permissible | Parameters / setup | |
| 603 | Changeover to non-parameterized motor data set | Parameters / setup | |
| 604 | Motor encoder is not adjusted | Encoder / feedback | |
| 605 | Position controller output limited | Positioning / motion | |
| 606 | Flux controller output limited | Parameters / setup | |
| 607 | Current controller output limited | Power section | Full guide |
| 608 | Speed controller output limited | Positioning / motion | Full guide |
| 609 | Encoder limit frequency exceeded | Encoder / feedback | |
| 610 | Rotor position identification has failed | Encoder / feedback | |
| 611 | Illegal motion during rotor position identification | Encoder / feedback | |
| 612 | Illegal current during rotor position identification | Encoder / feedback | |
| 613 | Shutdown limit, motor overtemperature exceeded | Power section | Full guide |
| 614 | Delayed shutdown for motor overtemperature | Power section | |
| 615 | DM encoder limiting frequency exceeded | Encoder / feedback | |
| 616 | DC link undervoltage | Power section | Full guide |
| 617 | DC link overvoltage | Power section | Full guide |
| 680 | Illegal motor code number | Parameters / setup | |
| 681 | Illegal power section code number | Parameters / setup | |
| 682 | Illegal encoder code number | Parameters / setup | |
| 683 | Calculate controller data was unsuccessful at first start-up | Parameters / setup | |
| 703 | Invalid current controller cycle | Parameters / setup | |
| 704 | Invalid speed controller cycle | Parameters / setup | |
| 705 | Invalid position controller cycle | Parameters / setup | |
| 706 | Invalid interpolation cycle | Parameters / setup | |
| 708 | Axial deviations in current controller cycle | Parameters / setup | |
| 709 | Axial deviations in speed controller cycle | Parameters / setup | |
| 710 | Axial deviations in position controller or interpolation cycle | Parameters / setup | |
| 716 | Invalid torque constant | Parameters / setup | |
| 719 | Motor not parameterized for delta operation | Parameters / setup | |
| 720 | Invalid maximum motor speed | Parameters / setup | |
| 721 | Spindle speed too high | Parameters / setup | |
| 722 | Changeover speed/velocity too low | Parameters / setup | |
| 723 | Axial deviations in STS configuration | Parameters / setup | |
| 724 | Invalid motor pole pair number | Parameters / setup | |
| 725 | Invalid encoder pulse number | Parameters / setup | |
| 726 | Invalid voltage constant | Parameters / setup | |
| 727 | Invalid combination of power section and synchronous motor | Parameters / setup | |
| 728 | Torque/current adaptation factor too high | Parameters / setup | |
| 729 | Invalid motor stall current | Parameters / setup | |
| 731 | Invalid rated output | Parameters / setup | |
| 732 | Invalid rated speed | Parameters / setup | |
| 738 | Incorrect mode, analog input for the equalization controller | Parameters / setup | |
| 739 | Incorrect axis number, equalization controller | Parameters / setup | |
| 742 | V/f operation: drive frequency not permissible | Parameters / setup | |
| 743 | Function is not possible using this control board | Control module | |
| 744 | Motor changeover only permissible for closed-loop speed control | Parameters / setup | |
| 749 | Speed measuring range is not sufficient | Parameters / setup | |
| 751 | Speed controller gain too high | Parameters / setup | |
| 753 | Current, rotor position identification less than the min. value | Parameters / setup | |
| 756 | Invalid speed hysteresis of the current setpoint smoothing | Parameters / setup | |
| 757 | PZD config.: illegal frame no. in P0922 | Fieldbus / PROFIBUS |
Showing 60 of 186 codes
Codes and names from the SIMODRIVE 611 universal Function Manual. Guides written and reviewed by AutomIQ repair technicians.